Product Introduction
This shelf beam roll forming line is simple to operate. The rolling head makes the surface of the blank smooth by rolling with the blank body, so there is no need to add water in the production process. It has the advantages of high density, large mechanical strength, small deformation, low labor intensity, easy to mechanized, automatic production. Our Shelf Beam Roll Forming Line reduces the measure of springback the shape and size error of the bending part due to springback. It can be used for a long time with very low maintenance cost. If you are looking for such product, we believe that our machine will not let you down!
Equipment composition
1. The shelf beam roll forming line is mainly composed of automatic feeder, guide frame, leveling or feeding part, continuous punching part, forming part, cut-to-length part, receiving table, electrical control cabinet and other components.
2. Shelf forming equipment is another series of products designed by our company based on market demand and integrating years of experience in producing cold rolling equipment.
3. Products include: shelf columns, shelf beams, shelf braces, shelf shelves and other products.
4. The shelf forming equipment is controlled by PLC.
The equipment produced by our company has the following advantages:
1. The equipment is controlled by PLC, and multiple safety protections are set during normal production.
2. The bed is made of welded steel plate. And tempered to eliminate internal stress and avoid deformation of the fuselage.
3. The forming frame is made of cast iron and tempered. It has the characteristics of high strength and long service life.
1. The Main Technical Parameters:
1.1 Applicable Material
Cold-formed pieces of raw material |
cold rolled steel or hot rolled steel |
Strip thickness |
1.2~1.5mm |
Width accuracy |
-0.2mm |
Coil ID |
Ф508 ± 10 mm |
Coil OD |
≤ Ф1200mm |
Coil weight |
≤ 5000 kg |
1.2 Technical Parameters
Length Length |
12000 mm |
Unit running speed |
~ 8m/min |
Power supply |
380V ± 10%; 50Hz; 3Phases |
1.3 Production line process
Uncoiling leveling → Feeding → Material loop → Feeding → punching → straightener & roll forming → cutter → Final sheet output rack
2. Device Configuration and Structure Description
2. 1 Decoiler With Coil Car
Parameters: Load weight ≤ 5000kg. Mandrel inside diameter Φ508mm benchmark.The maximum allowable Coil OD: Ф1,200 mm. Motor power: ~2.2KW. |
2.2 Leveller
Parameters:Feed width: 450mm. Maximum line speed: 15 m/min. Motor power: ~ 11.5KW |
2.3 The Servo Feed Device
Parameters: Motor power: ~ 4 kw. Each feeding within tolerance 0.1mm/150mm |
Parameters:
Roller shaft Diameters |
φ90mm |
Electric Machine |
~ 55KW |
Line speed |
~ 15m/min |
Main roll former transmission part reference picture show:
2.7 Cutter (Saw Cut Mode)
Parameters:
Length Range |
12000 mm |
Length accuracy |
± 1.5 mm / 6000 mm |
Supplied with 3 set of shearing dies.
Main Electrical Components Brand List:
No. |
Item |
Brand |
Made in |
1 |
PLC |
|
Japanese |
2 |
Frequency |
|
China TAIWAN |
3 |
Low voltage components |
|
French |
4 |
Servo control |
|
French |
5 |
Touch screen |
|
China TAIWAN |