Product Introduction
This High End Slitting Line is suitable for printing, packaging and decoration, plastics and other industries. It has the advantages of compact structure, excellent manufacture, large compression force, high precision, easy to use, safe and reliable operation and so on. In addition, our High End Slitting Line is also durable, can give a long service life with stable working performance. If you have any questions, please feel free to contact with us!
Line Supply List:
No. |
Machine List |
Quantity |
Remarks |
1 |
Raw material storage table |
1 set |
No power mode |
2 |
Decoiler car |
1 set |
Auto mode |
3 |
Decoiler |
1 set |
Auto mode |
4 |
Decoielr assistant supporter |
1 set |
Hydraulic power mode |
5 |
Feeding guide device |
1 set |
Motor power |
6 |
Moving loop |
1 set |
Hydraulic power mode |
7 |
Guider |
1 set |
Manual mode |
8 |
Slitter |
1 set |
Motor power |
9 |
Loop and end material press device |
1 set |
Pneumatic power mode |
10 |
Waste piece recoiler |
1 set |
Motor power |
11 |
Moving loop |
1 set |
Hydraulic power mode |
12 |
Final piece pre-setting device |
1 set |
No power |
13 |
Tension device |
1 set |
No power |
14 |
Pinch rolls |
1 set |
pneumatic power mode |
15 |
Pre-setting press arm |
1 set |
Hydraulic power mode |
16 |
Recoiler |
1 set |
Auto mode |
17 |
Recoiler assistant supporter |
1 set |
Hydraulic power mode |
18 |
Recoiler car |
1 set |
Auto mode |
19 |
Hydraulic system |
1 set |
|
20 |
Electrical control system |
1 set |
PLC+HMI mode |
Supply Scope Exclusion:
The supply scope does not include the following items: The connections from the power source, water source, air source, and hydraulic station to each machine. Tools and instruments needed for site installation and commissioning. Consumables like lubricant oil, hydraulic oil and etc.
B: Technical Description:
Machine Usage:
This line is used to slit complete steel coil and make big width steel coil to be slit as few small width piece, all width can be done according with original requirements.
Main components of slitting line:
Technique Data:
Suitable material |
hot rolled steel coil |
Mechanical character |
σb≤450Mpa σS≤300Mpa |
Material thickness |
3.0~4.0mm |
Material width |
400~1220mm |
Steel coil ID |
φ508/φ610mm |
Steel coil OD |
≤φ1800mm |
Single steel coil weight |
≤15T |
Slitting piece technique data:
Max slitting number |
according with buyer actual requirement |
Mini slitting width |
55mm |
Slitting width tolerance |
±0.15 mm |
Recoiler weight |
15 T |
Slitting speed |
15~60m/min |
The other technique data:
Power source |
380V/60Hz/3Phase |
Raw material width tolerance |
≤300mm ±0.1mm |
Raw material burr |
≤5% raw material thickness |
Compresses air |
P=0.5~0.7Mpa |
Hydraulic system pressure |
10Mpa |
Air source flux |
1000L/min |
Suitable working environment temperature |
0~40ºC |
relative humidity |
≤80% |
Total power |
≈160kw |
Line dimension |
≈21×10m (L×W) |
Line working direction |
From left to right |
Main Components
Steel coil loading table:
This table is used to store steel coil and it is convenient to load steel coil on coil car. Buyer needs to find a suitable area for this loading table. The table outer form is “V” style, max loading capacity is 15000kg.
Suitable steel coil outer diameter: 800~1800mm. Suitable steel coil width: 400~1220mm
Coil car:
Coil car is used to load steel coil and make steel coil load on decoiler shaft.
Max loading capacity: 15 tons. Lift height: 750mm. Horizontal moving speed: 6m/min. Lift power hydraulic cylinder diameter: ¢180×75mm. Move speed: 6m/min
Hydraulic power drives hydraulic cylinder to push coil car support table, and make it lift up and down. The support table is “V” style, the surface is covered nylon plate. Main aim is to protect the steel coil surface quantity. Motor and decelerator drives coil car move on rail, it is convenient to load steel coil on decoiler shaft. Coil car support table surface matches with rubber plate, in order to keep steel coil fixing well on it.
Decoiler:
The decoiler is automatic model, motor power drives decoiler shaft open steel coil and hydraulic power expands steel coil inner surface, in order to make steel coil fix well on decoiler shaft. Decoiler is single head model, it has assistant support device, it will protect decoiler shaft to load well steel coil on working condition.
Max capacity of decoiler |
15 tons |
Decoiler shaft expanding range |
50mm |
Suitable steel coil width |
1220mm |
Suitable steel coil outer diameter |
800~1800mm |
Main motor power |
11kw |
Decoiler also includes one press arm, when decoiler is on working condition, press arm will push down and press well steel coil surface, it will protect operator and do make operator to be hurt by steel coil.
Decoiler and coil car outer form reference picture:
Slitter blade shaft diameter |
200mm |
Slitter blade outer diameter |
320mm |
Slitter blade thickness |
10mm |
Slitter blade spacer sleeve dimension |
¢200×¢250×0.95~100mm (spacer sleeve thickness) |
Slitter blade material |
SKD11 (HRC58~62) |
Slitter shaft material |
40Cr (HRC45~50) |
Slitting machine outer form reference picture:
Note: the slitter blade and necessary spacer sleeves are included in quotation price.
Slitter outer form reference picture: